What is AZ doing on Industry 4.0 ?

What is AZ doing on Industry 4.0 ?

First Generation

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Grinding machines has been invented

Second Generation

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Zanrosso produces grinding machines

Third Generation

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The machines were automated by AZ

Fourth Generation

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AZ bring the machines on 4.0 Industry

"Industry 4.0 is the current trend of automation and data exchange in manufacturing technologies. It includes cyber-physical systems, the Internet of things and cloud computing. Industry 4.0 creates what has been called a "smart factory". Within the modular structured smart factories, cyber-physical systems monitor physical processes, create a virtual copy of the physical world and make decentralized decisions. Over the Internet of Things, cyber-physical systems communicate and cooperate with each other and with humans in real time, and via the Internet of Services, both internal and cross-organizational services are offered and used by participants of the value chain."

Wikipedia

"Industry 4.0 is the current trend of automation and data exchange in manufacturing technologies. It includes cyber-physical systems, the Internet of things and cloud computing. Industry 4.0 creates what has been called a "smart factory". Within the modular structured smart factories, cyber-physical systems monitor physical processes, create a virtual copy of the physical world and make decentralized decisions. Over the Internet of Things, cyber-physical systems communicate and cooperate with each other and with humans in real time, and via the Internet of Services, both internal and cross-organizational services are offered and used by participants of the value chain."

Wikipedia

What is AZ doing on Industry 4.0 ?

Build in a very fast way from the idea to the machine

All the necessary data are available as a virtual machine model at a very early stage. This digital twin of the actual machine can be used for testing the feasibility of customer requirements, new options, etc. and for optimization. The Mechatronics Concept Designer is of central importance here. It considerably reduces machine development time and shortens the capital-intensive actual commissioning by means of virtual commissioning. For this purpose, the virtual machine model is linked with the real . This allows the machine functions to be tested under near real conditions and further optimized. As an additional major advantage: The virtual environment can be used to avoid any damage to the real machine during the commissioning and start-up phases and to test component manufacturing programs under effectively real conditions.

Operate: simple and efficient from design to workpiece

Machining can thus be simulated in advance in conditions almost identical to reality This permits optimization of production planning and machine capacity utilization, faultless calculation of unit costs, and reduction of set-up times. Our solutions also contribute to optimizing production – by intelligently integrating the machine tools into the production process, also in job shop production environments. Programs can be transferred directly to the machine, and CNC program data can be managed throughout the factory. This enables workpieces, job orders, and series to be planned in detail in the production department


 

Optimize and control: continuous optimization of machines

Based on automatically gathered machine and status data, our CNC calculates the effectiveness of the overall system and supplies valid indicators for measures to boost efficiency. Even with older machine tools, upgrading can achieve productivity gains of up to 15 %. All statistical data can be collected from CNC and analyzed: any special data request will be customized with the enduser in order to offer him a continuois optimization of the process and a connectivity with the manufacturer




 

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Reducing time-to-market

Due to faster-changing all our customers ask products faster. In the past the big competitor heat the small one. Today the fast one is beting the slow one and AZ implemented these new solutions in order to be this faster one


 

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Enhancing flexibility

All our customers want tailored machines – but at the prices they’d pay for mass-produced machines. As a consequence, production has to be more flexible than ever before and here is where AZ has got its strenghtness

 


 

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Increasing quality

Customers reward high quality by recommending products on the Internet – and they punish poor quality the same way. To ensure high product quality and to fulfill legal requirements, AZ install closed-loop quality electronics parts because all our machine components have to be traceable.


 

CRANKSHAFTS GRINDING MACHINES

Flexibility and customization: the most complete range of crankshafts grinding machines

UNIVERSAL GRINDING MACHINES

Grinding solutions for medium and heavy parts - manufacturing and rebuilding works

CRANKSHAFTS GRINDING MACHINES

Flexibility and customization: the most complete range of crankshafts grinding machines

UNIVERSAL GRINDING MACHINES

Grinding solutions for medium and heavy parts - manufacturing and rebuilding works

ADDRESS

AZ spa
viale dell'elettronica 20
36016 Thiene ITALY

CONTACT

mail info@azspa.it
phone +39 0445575543
fax +39 0445575756

AZ is a company with Quality Management System
certified by DNV-GL ISO9001:2015

iso certified

ADDRESS

AZ spa
viale dell'elettronica 20
36016 Thiene ITALY

CONTACT

mail info@azspa.it
phone +39 0445575543
fax +39 0445575756

iso certified

AZ is a company with Quality Management System certified by DNV-GL ISO9001

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To report technical issues with this website, please email the webmaster at marketing@azspa.it

© 2017 AZ spa. All Rights Reserved. VAT CODE 00482780244

logo-footer.png

To report technical issues with this website, please email the webmaster at marketing@azspa.it

© 2017 AZ spa. All Rights Reserved. VAT CODE 00482780244

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